You will hear here and there how great German or Japanese engineering is. One of our motivations and what we take as a challenge is to prove that American engineering is the best in the world! The following projects are examples of the machines we have done in the past, whose accuracy and performance can’t be matched by any other competitor in the world:

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ASSEMBLY AND BRAZING MACHINE: 

Another pride of American engineering! One of its kind. High precision assembly and brazing machine, making special aerospace tooling. It is a fully automated lights-out system. It successfully assembles parts within a 0.0002″ window (0.0001″ per side).

Machine capacity is 600 parts, enough for several hours of unattended run. Cycle time depends on the drill diameter. For a 1/8″ drill and quick disconnect adapter, the cycle time is 45 seconds per part. Currently, the machine runs at a 99.9% yield, which is exceptional.

In-line quality control is optional and can include: torque testing, height testing, runout testing.

This system can be utilized for female/male assemblies other than drill/adapter. The standard machine covers male parts up to 1/2″ and female parts with OD up to 3/4″.

When it comes to the joining process, we can offer: adhesive gluing, soldering, brazing, and TIG welding. Press fit can be quoted as an option.

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SERVO PUNCHING PRESS: The application was to punch a custom profile into PE parts. The die set is run by a Servo Actuator, and all the tools are precision-made using D2 tool steel. Tools are interchangeable within 0.0001″. The clearance between punch and die is 0.0002″. The press worked without a single day of debugging. As soon as it was assembled and programmed, it just worked.

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HYDRAULIC PUNCHING PRESS MACHINE TENDING CELL: This was a machine-tending robotic cell. The main obstacle was the tube feeder. What is characteristic of this machine is the quick swap-out of tubes in the press and an independent tube rotary mechanism. Features are punched onto the tube every 90 degrees.

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VARIOUS MACHINED PARTS

 

VARIOUS MACHINED PARTS

VARIOUS MACHINED PARTS

Free Consultation

Please reach out to us for 1/2h of free consultations.